Category: Production & Material Handling

Deep Cleaning & Sanitation in Today’s Food Plant

According to the FDA, “one of the most commonly documented food safety problems in plants have involved sanitation monitoring, including checking food-contact surfaces and plant cleanliness” (Schug, para. 1). To make matters even more complicated, the
COVID-19 pandemic disrupted normal operations as well for countless food and beverage manufacturers. Disruptions may occur due to limited staff because of layoffs, social distancing requirements, or sickness. These situations on top of the normal expectations of having a clean food plant, can lead to the need of resources for food safety sanitation.

It is essential that food manufacturers create safe, quality food, therefore, routine practices need to continue, and additional sanitation protocols may need to be added. Employers also need to ensure a safe environment for their staff, including minimizing the risk of being exposed to harmful viruses and infections.

According to an article on cleaning and sanitation, “maintaining a clean and sanitary plant is essential in building and executing an effective food safety program” (Schug, para. 2).  A complete color-coded system is an example of a food safety program that will help promote organization and efficient work flow. Designating critical control areas and zones helps your sanitation program by ensuring that the tools stay in the areas in which they are meant to be used, doing jobs they are meant to do. Color-coded systems also help avoid bacterial and allergen migration within a facility, allowing you to maintain a safe food processing facility.

Nelson-Jameson offers the most diverse and extensive collection of color-coded products in the industry. This includes products for material handling, product handling, janitorial, safety, apparel, QA/QC, and metal detectable applications. Laying the foundation for a solid food safety program, our color-coded offering can help minimize the risk of cross-contamination.

To get the best of both worlds, Nelson-Jameson also offers the benefits of color-coded and metal detectable products, another food safety program, in one. Produced from a specially formulated FDA-compliant material, these high impact polypropylene tools have the ability to be detected by most metal detection machines used in the food processing industry.

Take the next step in your sanitation program and add to your color-coded or metal detectable program to make it more effective today! Visit nelsonjameson.com to view or request a copy of our 56-page Color-Coded Catalog or our 32-page Metal Detectable Flyer.

 

Sources:

Schug, D. (2018, November 05). Cleaning and sanitation: The Building Blocks of Food Safety. Retrieved November 06, 2020, from https://www.profoodworld.com/home/article/13279193/cleaning-and-sanitation-the-building-blocks-of-food-safety

 

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Nelson-Jameson Releases New Color-Coded Catalog

Nelson-Jameson has expanded their color-coded program once again with the release of their 2019 Color-Coded Catalog. This year’s catalog has grown to 56 pages of products that help to prevent allergen migration and cross-contamination. From the lab to the processing line, Nelson-Jameson has the color-coded products you need to produce safe, quality food.

In addition to having the most extensive color-coded program in the industry, we also have the most color options! Nelson-Jameson is now proud to offer gray, brown and lime products from Remco/Vikan® to help meet all your color-coded needs. The expanded catalog also includes new items like Color-Coded Cable Ties, Flagged Angle Brooms, Nylon Scrapers and more!

For more information or to request a catalog, visit nelsonjameson.com.

 

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Your Safe, Quality Food is our Business

Nelson-Jameson takes food safety very seriously, and we know that you do too. That is why we offer a wealth of products and solutions that can help your facility reduce the risk of foodborne illness and contamination. From Color-Coding and Metal Detectable to Hand Hygiene and Environmental Testing – we have many programs available to help ensure your processing facilities are compliant, providing safe, quality food to all.

To talk to one of our food safety experts about these programs or to receive an informational flyer featuring these programs, give us a call at 800-826-8302 or visit our website today!

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Protect Product Integrity with Metal Detectable Products

Using Metal Detectable Products in your facility is a great way to ensure the product that you ship out does not contain foreign materials. Metal Detectable Products are products that can be detected by a metal detector. In plastic products, such as pens, a metallic pigment is added to the resin during the manufacturing process, and it is this pigment that is actually detected by the metal detector. Other products, earplugs for example, contain a stainless steel ball bearing, which is then detected by the metal detector.

Having your Metal Detector calibrated to the correct settings is key to being able to detect foreign contaminants. The settings that you will need to use are based on many factors including the speed of the line, moisture content, and the material of the contaminant. Using calibration tools will help to determine what size of foreign material will be detected by your metal detector.

Nelson-Jameson offers a wide range of Metal Detectable Products, from pens and markers to scrapers and mallets. We also have several Metal Detectable Products that are also color-coded to help prevent cross-contamination in your facility. View our entire line of Metal Detectable Products or request a copy of our new 24-page flyer.

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Edible Packaging? Are we ready?

edible burger

Credit: NY Daily News

Back in 1960s, Roald Dahl’s imagination ran away with Willy Wonka and his chocolate factory in Charlie and Chocolate Factory where Willy Wonka, Oompa-Loompas, and the Everlasting Gobstopper were created. In 1971 the movie Willy Wonka & the Chocolate Factory was released into theaters where we watched Willy Wonka drink from a tea cup and then eat it. It has been 45 years since the movie was created, and the age of edible or innovative packaging is becoming a reality.

If we take the time to think about the amount of packaging we use on just one item, we might rethink what we could do differently. For example, as I’m writing this article I am eating a bag of microwave popcorn. The popcorn comes in a bag, the bag is in a cellophane wrapper, and the wrapped popcorn bag was in a box, inside another box that it was shipped in. That’s FOUR layers of packaging to get to the popcorn. According to the EPA based on the 2013 Fact Sheet, Americans alone generated about 254 million TONS of trash and composted over 87 million tons of this material. [See the statistics by clicking here!]   One can easily see that our environment needs a break from the waste that we, as humans create.

Just recently the American Chemical Society introduced a packaging film made of milk protein, casein. According to research leader Peggy Tomasula, D.Sc., “ The protein-based films are powerful oxygen blockers that help prevent food spoilage. When used in packaging, they could prevent food waste during distribution along the food chain.” [Learn more by clicking here.] Currently most food packaging is petroleum-based which puts additional unnecessary stress on our environment, with plastic taking up to 1,000 years to completely decompose. So by the time my kid is a grandparent, the plastic I’m using today still might not be decomposed.

At first the film was hard to handle and would easily dissolve in water too quickly. When citrus pectin was added to the blend the packaging became even stronger. Not only did it become stronger but it was more resistant to humidity and high temperatures. In the future, nutritious additives such as vitamins, probiotics and nutraceuticals could be added. Also, though casein doesn’t have a lot of flavor, flavors could actually be added in the future.  

There are several drawbacks to casein-based packaging along with other edible packaging would require a secondary package to protect the edible packaging from getting wet and dissolving, or getting dirty and contaminated with microbes, becoming unsuitable for consumption. This issue also lies with other edible packaging developments.   Edible packaging also has an uphill battle of overcoming the public’s’ perception of eating the packaging that their food comes in, and trusting what they are consuming is healthy and won’t cause further health concerns like cancer down the road.

Casein is far from being the only player in the edible packaging sphere.   For example, Loliware edible drinking cups; Bob’s Brazilian Hamburger WrapsWikiCells, which are edible bites like yogurt balls by Stonyfield Organic; and Vivos Films are all creations of companies looking to package food with these new delivery methods.    

Just think about it, we already eat apples, peaches, and other fruit and vegetable with the skins on. Those skins are fruits and vegetables own packaging. We eat that so why can’t we eat an environmentally-friendly  cup that is made from sweeteners, filtered water, seaweed, and other natural flavors derived from fruits and vegetables?     Maybe Willy Wonka wasn’t so far off…perhaps we can have our tea, and eat the cup and saucer too…